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ACX5048 and ACX5096 Site Guidelines and Requirements

General Site Guidelines

Efficient device operation requires proper site planning and maintenance and proper layout of the equipment, rack or cabinet (if used), and wiring closet.

To plan and create an acceptable operating environment for your device and prevent environmentally caused equipment failures:

  • Keep the area around the chassis free from dust and conductive material, such as metal flakes.

  • Follow prescribed airflow guidelines to ensure that the cooling system functions properly and that exhaust from other equipment does not blow into the intake vents of the device.

  • Follow the prescribed electrostatic discharge (ESD) prevention procedures to prevent damaging the equipment. Static discharge can cause components to fail completely or intermittently over time.

  • Install the device in a secure area, so that only authorized personnel can access the device.

Site Electrical Wiring Guidelines

Table 1 describes the factors you must consider while planning the electrical wiring at your site.

Warning:

You must provide a properly grounded and shielded environment and use electrical surge-suppression devices.

Avertissement Vous devez établir un environnement protégé et convenablement mis à la terre et utiliser des dispositifs de parasurtension.

Table 1: Site Electrical Wiring Guidelines

Site Wiring Factor

Guidelines

Signaling limitations

If your site experiences any of the following problems, consult experts in electrical surge suppression and shielding:

  • Improperly installed wires cause radio frequency interference (RFI).

  • Damage from lightning strikes occurs when wires exceed recommended distances or pass between buildings.

  • Electromagnetic pulses (EMPs) caused by lightning damage unshielded conductors and electronic devices.

Radio frequency interference

To reduce or eliminate RFI from your site wiring, do the following:

  • Use a twisted-pair cable with a good distribution of grounding conductors.

  • If you must exceed the recommended distances, use a high-quality twisted-pair cable with one ground conductor for each data signal when applicable.

Electromagnetic compatibility

If your site is susceptible to problems with electromagnetic compatibility (EMC), particularly from lightning or radio transmitters, seek expert advice.

Some of the problems caused by strong sources of electromagnetic interference (EMI) are:

  • Destruction of the signal drivers and receivers in the device

  • Electrical hazards as a result of power surges conducted over the lines into the equipment

Clearance Requirements for Airflow and Hardware Maintenance for an ACX5000 Router

When planning the site for installing an ACX5000 router, you must allow sufficient clearance around the installed chassis (see Figure 1).

Figure 1: Clearance Requirements for Airflow and Hardware Maintenance for an ACX5000 RouterClearance Requirements for Airflow and Hardware Maintenance for an ACX5000 Router
  • For the cooling system to function properly, the airflow around the chassis must be unrestricted. See Cooling System and Airflow in an ACX5000 Router for more information about the airflow through the chassis.

  • If you are mounting an ACX5000 router in a rack or cabinet with other equipment, ensure that the exhaust from other equipment does not blow into the intake vents of the chassis.

  • Leave at least 24 in. (61 cm) both in front of and behind the ACX5000 router. For service personnel to remove and install hardware components, you must leave adequate space at the front and back of the router. NEBS GR-63 recommends that you allow at least 30 in. (76.2 cm) in front of the rack or cabinet and 24 in. (61 cm) behind the rack or cabinet.

Chassis Physical Specifications for an ACX5000 Router

The ACX5000 router chassis is a rigid sheet-metal structure that houses the hardware components. Table 2 summarizes the physical specifications of an ACX5000 router.

Table 2: Physical Specifications for an ACX5000 Router Chassis

Router Model

Height

Width

Depth

Weight

ACX5048

1.72 in. (4.3 cm)

17.36 in. (44.1 cm)

20.48 in. (52 cm)

With FRUs installed: 21.8 lbs (9.8 kg)

ACX5096

3.46 in. (8.8 cm)

17.36 in. (44.1 cm)

22.44 in. (57 cm) (not including handles for Fans and PSUs)

With FRUs installed: 32 lbs (14.5 kg)

ACX5000 Router Environmental Specifications

The router must be installed in a rack or cabinet. It must be housed in a dry, clean, well-ventilated, and temperature-controlled environment.

Follow these environmental guidelines:

  • The site must be as dust-free as possible, because dust can clog air intake vents and filters, reducing the efficiency of the router cooling system.

  • Maintain ambient airflow for normal router operation. If the airflow is blocked or restricted, or if the intake air is too warm, the router might overheat, leading to the router temperature monitor shutting down the device to protect the hardware components.

Table 3 provides the required environmental conditions for normal router operation.

Table 3: ACX5000 Router Environmental Tolerances

Description

Tolerance

Altitude

No performance degradation to 6,562 feet (2000 meters)

Relative humidity

Normal operation ensured in relative humidity range of 5% through 90%, noncondensing

  • Short-term operation ensured in relative humidity range of 5% through 93%, noncondensing

    Note:

    As defined in NEBS GR-63-CORE, Issue 3, short-term events can be up to 96 hours in duration but not more than 15 days per year.

Temperature

  • Normal operation ensured in temperature range of 32° F through 104° F (0° C through 40° C)

  • Non-operating storage temperature in shipping container: –40° F through 158° F (–40° C through 70° C)

Seismic

Designed to comply with Zone 4 earthquake requirements per NEBS GR-63-CORE, Issue 3.

Note:

Install ACX Series devices only in restricted areas, such as dedicated equipment rooms and equipment closets, in accordance with Articles 110-16, 110-17, and 110-18 of the National Electrical Code, ANSI/NFPA 70.

ACX5000 Chassis Grounding Cable and Lug Specifications

For installations that require a separate grounding conductor to the chassis, the router must be adequately grounded before power is connected to ensure proper operation and to meet safety and electromagnetic interference (EMI) requirements. To ground a ACX5000 router, connect a grounding cable to earth ground and then attach it to the chassis grounding points.

Warning:

The router is pluggable type A equipment installed in a restricted-access location. It has a separate protective earthing terminal provided on the chassis in addition to the grounding pin of the power supply cord. This separate protective earthing terminal must be permanently connected to earth ground for installations that require a separate grounding conductor to the chassis.

Warning:

To comply with GR-1089 requirements, all intra-building copper cabling used for SFP+ and QSFP+ ports must be shielded and grounded at both ends.

CAUTION:

Before router installation begins, a licensed electrician must attach a cable lug to the grounding cables that you supply. See Connecting the ACX5000 Router to Earth Ground. A cable with an incorrectly attached lug can damage the router.

Before connecting the router to earth ground, review the following information:

  • A protective earthing terminal bracket is provided in the accessory kit for connecting the router to earth ground. This L-shaped bracket attaches to a post on the ACX5000 router left front mounting bracket, providing a protective earthing terminal for the router. The grounding points are studs sized for M4 hex nuts. The grounding points are spaced at 0.625 in. (15.86 mm). M4 hex nuts with integrated washers are provided in the accessory kit.

  • The grounding lug required is a Panduit LCD10-10A-L or equivalent. This grounding lug is provided in the accessory kit. The grounding lug provided accommodates 14–10 AWG (2–5.3 mm²) stranded wire.

  • The grounding cable that you provide for a ACX5000 router must be 14 AWG (2 mm²), minimum 60° C wire, or as permitted by the local code.

Cabinet Requirements for an ACX5000 Router

You can mount an ACX5000 router in an enclosure or cabinet that contains a four-post 19-in. open rack as defined in Cabinets, Racks, Panels, and Associated Equipment (document number EIA-310-D) published by the Electronics Industry Association.

Cabinet requirements consist of:

  • Cabinet size and clearance

  • Cabinet airflow requirements

Table 4 provides the cabinet requirements and specifications for an ACX5000 router.

Table 4: Cabinet Requirements for an ACX5000 Router

Cabinet Requirement

Guidelines

Cabinet size and clearance

The minimum cabinet size for accommodating a ACX5000 router is 36 in. (91.4 cm) deep. Large cabinets improve airflow and reduce the chance of overheating.

Cabinet airflow requirements

When you mount the router in a cabinet, ensure that ventilation through the cabinet is sufficient to prevent overheating.

  • Ensure that the cool air supply you provide through the cabinet adequately dissipates the thermal output of the router (or routers).

  • Ensure that the cabinet allows the chassis hot exhaust air to exit the cabinet without recirculating into the router. An open cabinet (without a top or doors) that employs hot air exhaust extraction from the top allows the best airflow through the chassis. If the cabinet contains a top or doors, perforations in these elements assist with removing the hot air exhaust.

  • The ACX5000 router fans exhaust hot air either through the vents on the port panel or through the fans and power supplies. Install the router in the cabinet in a way that maximizes the open space on the FRU side of the chassis. This maximizes the clearance for critical airflow.

  • Route and dress all cables to minimize the blockage of airflow to and from the chassis.

  • Ensure that the spacing of rails and adjacent cabinets allows for the proper clearance around the router and cabinet.

Rack Requirements for an ACX5000 Router

All ACX5000 routers are designed to be installed on four-post racks. The ACX5096 can also be installed on two-post racks.

Rack requirements consist of:

  • Rack type

  • Mounting bracket hole spacing

  • Rack size and strength

Table 5 provides the rack requirements and specifications for an ACX5000 router.

Table 5: Rack Requirements for an ACX5000 Router

Rack Requirement

Guidelines

Rack type (all router models)

Use a four-post rack that provides bracket holes or hole patterns spaced at 1 U (1.75 in. or 4.45 cm) increments and that meets the size and strength requirements to support the weight.

A U is the standard rack unit defined in Cabinets, Racks, Panels, and Associated Equipment (document number EIA-310–D) published by the Electronics Industry Association.

Rack type (ACX5096 only)

Use a two-post or four-post rack that provides bracket holes or hole patterns spaced at 1 U (1.75 in. or 4.45 cm) increments and that meets the size and strength requirements to support the weight.

Mounting bracket hole spacing (all router models)

The holes in the mounting brackets are spaced at 1 U (1.75 in. or 4.45 cm), so that the router can be mounted in any rack that provides holes spaced at that distance.

Rack size and strength (all router models)

  • Ensure that the rack complies with the standards for a 19-in. or 23-in. rack as defined in Cabinets, Racks, Panels, and Associated Equipment (document number EIA-310–D) published by the Electronics Industry Association.

  • A 600-mm rack as defined in the four-part Equipment Engineering (EE); European telecommunications standard for equipment practice (document numbers ETS 300 119-1 through 119-4) published by the European Telecommunications Standards Institute (http://www.etsi.org).

    The horizontal spacing between the rails in a rack that complies with this standard is usually wider than the device's mounting brackets, which measure 19 in. (48.26 cm) from outer edge to outer edge. Use approved wing devices to narrow the opening between the rails as required.

  • Ensure that the rack rails are spaced widely enough to accommodate the router chassis’ external dimensions. The outer edges of the front-mounting brackets extend the width to 19 in. (48.26 cm).

  • For ACX5048 routers, space the front and rear rack rails between 23 in. (58.5 cm) and 30.25 in. (76.8 cm) front-to-back.

  • The rack must be strong enough to support the weight of the router.

  • Ensure that the spacing of rails and adjacent racks allows for proper clearance around the router and rack.

Rack connection to building structure

  • Secure the rack to the building structure.

  • If earthquakes are a possibility in your geographical area, secure the rack to the floor.

  • Secure the rack to the ceiling brackets as well as wall or floor brackets for maximum stability.