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Replacing IOCs

IOCs are installed horizontally in the front of the services gateway. The IOCs are hot-insertable and hot-removable. When you remove an IOC, the services gateway continues to function, although the IOC being removed no longer functions. Before replacing anIOC, review the information in Holding a Card. To replace an IOC, use the following procedures:

Removing an IOC

An IOC weighs up to 13.1 lb (5.9 kg). Be prepared to accept its full weight.

To remove an IOC (see Figure 54):

  1. Have ready a replacement IOC or blank panel and an antistatic mat for the IOC. Also have ready rubber safety caps for each IOC you are removing that uses an optical interface.
  2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist and connect the strap to one of the ESD points on the chassis. For more information about ESD, see Preventing Electrostatic Discharge Damage.
  3. Label the cables connected to each port on the IOC so that you can later reconnect the cables to the correct ports.
  4. Use one of the following methods to take the IOC offline:
  5. Disconnect the cables from the IOC. If the IOC uses fiber-optic cable, immediately cover each transceiver and the end of each cable with a rubber safety cap. Arrange the disconnected cables in the cable management system to prevent the cables from developing stress points.

    Warning: Do not look directly into a fiber-optic transceiver or into the ends of fiber-optic cables. Fiber-optic transceivers and fiber-optic cable connected to a transceiver emit laser light that can damage your eyes.

    Caution: Do not leave a fiber-optic transceiver uncovered except when inserting or removing cable. The safety cap keeps the port clean and prevents accidental exposure to laser light.

    Caution: Avoid bending fiber-optic cable beyond its minimum bend radius. An arc smaller than a few inches in diameter can damage the cable and cause problems that are difficult to diagnose.

  6. Simultaneously turn both of the ejector handles counterclockwise to unseat the IOC.
  7. Grasp the handles and slide the IOC straight out of the card cage halfway.
  8. Place one hand around the front of the IOC and the other hand under it to support it. Slide the IOC completely out of the chassis, and place it on the antistatic mat or in the electrostatic bag.

    Caution: The weight of the IOC is concentrated in the back end. Be prepared to accept the full weight—up to 13.1 lb (5.9 kg)—as you slide the IOC out of the chassis.

    When the IOC is out of the chassis, do not hold it by the ejector handles, bus bars, or edge connectors. They cannot support its weight.

    Do not stack IOCs on top of one another after removal. Place each one individually in an electrostatic bag or on its own antistatic mat on a flat, stable surface.

  9. If you are not reinstalling an IOC into the empty slot within a short time, install a blank panel over the slot to maintain proper airflow in the card cage.

    Caution: After removing an IOC from the chassis, wait at least 30 seconds before reinserting it, removing an IOC from a different slot, or inserting an IOC into a different slot.

Figure 54: Removing an IOC

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Installing an IOC

To install an IOC (see Figure 55):

  1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist and connect the strap to one of the ESD points on the chassis. For more information about ESD, see Preventing Electrostatic Discharge Damage.
  2. Place the IOC on an antistatic mat or remove it from its electrostatic bag.
  3. Identify the slot on the services gateway where it will be installed.
  4. Verify that each fiber-optic transceiver is covered with a rubber safety cap. If it does not, cover the transceiver with a safety cap.
  5. Orient the IOC so that the faceplate faces you.
  6. Lift the IOC into place and carefully align the sides of the card with the guides inside the card cage.
  7. Slide the IOC all the way into the card cage until you feel resistance.
  8. Grasp both ejector handles and rotate them clockwise simultaneously until the IOC is fully seated.
  9. If the IOC uses fiber-optic cable, remove the rubber safety cap from each transceiver and cable.

    Warning: Do not look directly into a fiber-optic transceiver or into the ends of fiber-optic cables. Fiber-optic transceivers and fiber-optic cable connected to a transceiver emit laser light that can damage your eyes.

  10. Insert the appropriate cables into the cable connector ports on each IOC (see Figure 56). Secure the cables so that they are not supporting their own weight. Place excess cable out of the way in a neatly coiled loop, using the cable management system. Placing fasteners on a loop helps to maintain its shape.

    Caution: Do not let fiber-optic cable hang free from the connector. Do not allow fastened loops of cable to dangle, which stresses the cable at the fastening point.

    Caution: Avoid bending fiber-optic cable beyond its minimum bend radius. An arc smaller than a few inches in diameter can damage the cable and cause problems that are difficult to diagnose.

  11. Use one of the following methods to bring the IOC online:

    Caution: After the OK LED turns green, wait at least 30 seconds before removing the IOC again, removing an IOC from a different slot, or inserting an IOC in a different slot.

You can also verify that the IOC is functioning correctly by issuing the show chassis fpc and show chassis fpc pic-status commands, as described in Maintaining IOCs and SPCs and Maintaining IOC Cables.

Figure 55: Installing an IOC

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Figure 56: Attaching a Cable to an IOC

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