Installing the Router without a Mechanical Lift

You can install the router into a rack either with or without the help of a mechanical lift. Because the router weighs between 190 lb (86 kg) and about 370.5 lb (168 kg) depending on configuration, using a mechanical lift is recommended; for instructions, see Installing the Router Using a Mechanical Lift.

If you do not use a mechanical lift, you must remove components from the chassis to reduce its weight before lifting it into the rack. The reduced chassis weight is approximately 115 lb (52 kg), so installing it safely still requires three people to lift and another person to insert the mounting screws.

Table 22 lists the weight of the chassis and major components.

Table 22: Router Component Weights

Before installing the chassis, perform the following prerequisite procedures:

• Verify that the router site meets the requirements described in Preparing for Router Installation.
• Place the rack in its permanent location, allowing adequate clearance for airflow and maintenance, and secure it to the building structure. For details, see Rack Requirements.
• Read the information in Installation Safety Guidelines and Warnings, with particular attention to Chassis Lifting Guidelines.
• Remove the router from the shipping carton, as described in Unpacking the Router.

Then install the router by performing the procedures in the following sections:

• Tools and Parts Required
• Removing Components from the Chassis
• Installing the Chassis into the Rack
• Reinstalling Components into the Chassis